PR-1T Battery-Operated Strapping Tool

Hand tools remain a popular choice for strapping and sealing in many packaging businesses. Due to their flexibility, even the bigger businesses have retained them for numerous operations. Among all the hand tools, the PR-1T model is the most widely used one across industries, which has various features to help with the smooth running of a strapping operation.

Features

The PR-1T battery-operated strapping tool is a multi-purpose tool equipped with tensioning, cutting and sealing functions. It is a lightweight tool that makes it easy to handle while adding to the safety of operation. In high-volume strapping businesses, this tool is helpful in reducing the strain on hands due to repetitive motions. It also has a provision for a digital interface, which allows the user to adjust the settings for tensioning force and other parameters. It is also useful in indicating the battery status of the operation where the user is notified of low battery with a warning sign on the screen. This version also has a power-saving mode where the tool shuts down, in case no movement is detected for a good 30 seconds.

Specifications

The PR-1T battery-operated strapping tool has a long-lasting battery which can be used to perform 280 cycles when the battery is fully charged. It takes a total of 90 minutes to recharge the battery again. The tool comes with a spare battery which can be used if the existing battery runs out in the middle of the operation. The tool is suitable for use with a strap width ranging between 12 and 19 mm and thickness ranging between 0.5 and 1.2 mm. The tensioning force is adjustable and can be adjusted to anywhere between 400 and 1200 N depending upon the type of package. Additionally, it can be used with a polypropylene or a polyethylene strap.

PR_102_A_strapping_machine

Choosing the Right Strapping Machine

Strapping machines are available in different models with each model having its own strengths and limitations; so choosing a suitable strapping machine for a business may not be as easy as one thinks. There are several parameters that determine the suitability of a particular strapping machine for an operation.

PR_102_A_strapping_machine

Extent of Automation

There are manual, semi-automatic and fully-automatic strapping machines. Both manual and semi- automatic machines require an operator to continuously supervise the operation and place the packages to be strapped. On the other hand, a fully-automatic strapping machine does not require an operator at all. Besides this, each one of these machines has a varying degree of customization options that can be chosen from depending on how fast one wants the operation to be done and how many steps assistance is required with, while performing this task. For instance, strapping tension may be different for each version of a strapping machine, and one can decide how secure they want their product to be while shipping.


Volume of Operation

This is one of the most important factors while making a purchase for a strapping operation. Small businesses with requirement of fewer than 15 strapping boxes per day may not need to consider buying a strapping machine, as hand tools may be sufficient to carry out this operation. However, for bigger volumes, it is advisable to use a strapping machine. A fully-automated machine may be able to strap as many as 60 boxes per minute, which is suitable for a high-volume operation. For a middle-sized business, a manual strapping or semi-automatic machine with a strapping speed of 30 straps per minute is sufficient.


Specifications

Each strapping machine has its limitations when it comes to the type of strap it used. While some are suitable for wide straps, others may not offer this function. Additionally, not all strapping machines can be used for a steel strap, so if a business requires the use of a steel strap, it is important to consider such specifications beforehand. Strapping table height, strapping speed, strapping force, et cetera are some other specifications that vary with the model. There are also features such as automatic loop ejection system that make an operation smoother. It is important to consider all these parameters before purchasing a strapping machine.


Load Type

Some strapping machines have an in-built arch through the load pass for the operation. This arch also limits the dimension of the box that can be strapped using such machines. Other machines may also have their limitations, when it comes to the weight and dimension of the boxes. Moreover, some loads are oddly-shaped and unmanageable for strapping, which restricts some types of machines to strap them. So, it is wise to ask the manufacturer if one deals with varying sizes of loads on a regular basis.

Besides this, the investment involved in the purchase requires significant consideration. It goes without saying that a machine with more features and flexibility of operation would cost more. Thus, it almost becomes imperative to consider if such an investment balances the initial investment or not.

PR-105-B automatic pallet strapping machine

An Automatic Pallet Strapping Machine for Box Packaging

Automation for pallet-strapping operations has been made possible with the invention of machines designed to fully perform a task. An automatic pallet-strapping machine is the scaled up version of a box-strapping machine, as it is used to secure an entire pallet rather than small-sized boxes. It is equipped with a bigger arch, which may be as high as 200 cm and with a width of up to 150 cm, and these dimensions are in accordance with the standard pallet size used in the shipping industry. Additionally, machines are built sturdily using aluminium alloy, which only serves to increase the
longevity of the equipment.

PR-105-B automatic pallet strapping machine
PR-105-B

An automatic pallet-strapping machine has many features that assist in the complete automation of the machine. It has a PLC control panel which processes all the digital input and helps with the customization of the operation. This feature is essential for the convenience and flexibility of the equipment. It also has an auto reset button which comes in handy for reprogramming the settings. The possibility of adjusting tension up to 90 kilograms for each pallet is another feature that helps with securely tying the straps. One can use straps of width 9, 12 or 15 mm with this equipment. The strapping efficiency is largely dependent on the number of pallets that can be strapped per minute. One pallet can be fully wrapped in 5 to 15 seconds, depending upon the model. High-efficiency models may even strap up to 27 pallets per minute. The machine has an auto-loop ejector which can operate through the pallet-void strapping of a pallet vertically. For side strapping, the machine also has loop ejectors on the sides which can operate at various heights to allow strapping at different points on the pallet.


The advanced features of an automatic pallet strapping machine consist of a roller conveyor to deliver the pallet to the strapping site and a turntable to allow the sealing from every side. The straps are easy to change, so that the operation is not halted for a long time. Some models are also equipped with a power-saving feature, which shuts down the machine once no pallet is sensed for a pre-set time period. All in all, the machine has full control of the strapping task and is of great use for shipping operations.

Corrugated Squaring and strapping system

Corrugated Squaring And Strapping System

With increasing popularity of environment-friendly packaging materials and a rising demand of shipping businesses, a hike in the production of corrugated cardboard boxes has been observed. It would not be far-fetched to say that without a timely supply of cardboard boxes, the packaging industry may be at a risk of collapsing. Considering their vital role, the experts have not only offered packaging solutions for cardboard boxes, but also for efficient bundling and tying of flat cardboard boxes, so that they can be shipped to respective buyers. This solution has been presented in the form of a corrugated squaring and strapping system.

Corrugated Squaring and strapping system

As the name suggests, a corrugated squaring and strapping system essentially dispenses a pile of flattened boxes to a conveyor where they are squared up perfectly. The next step is to strap these boxes together on the sides and press them from the top, adding another seal there. The system performs a variety of operations and consists of a series of specialized components that deliver a tightly secured bundle of cardboard boxes ready to be shipped. It has several essential components starting with the hinged roller table, on which the bundles are placed first. The system then moves the bundle for the next step, where a backstop lines up the boxes and performs squaring on the sides. The boxes are then subjected to the automatic strap ejection system, which secures the pile using straps. This system has controls for strap width, tensioning force and other parameters. It is also equipped with a jam-free discharge, so that the operation can run smoothly. The pneumatic press ensures that all the boxes are tightly packed by removing any free space between the flattened boxes. This step reduces the volume of the entire bundle, which eventually translates into shipping efficiency, as reduced volume means less space. This means more bundles can be placed in a cargo during shipping.


Corrugated squaring and strapping system is a fully-automated system where everything including loading the initial pile to the final sealing is performed without an operator. The success of this equipment depends on a number of factors. Primarily, the transport speed and strapping speed are considered. Some of these machines have a transport speed ranging between 15 and 60 metres per minute. This is the speed at which the bundle rolls over on the hinged table and proceeds for the next steps . Alternatively, one can look at a number of bundles that can be completed in a minute. An ideal range is 15 to 20 boxes per minute, which is available in some high-end systems. This kind of speed can transform the entire packaging business and increase the volume of the operation. The system has customization settings so that an operator can adjust the specifications depending upon the requirement.


Considering the guaranteed efficiency at every step of the operation, an investment in this venture can only turn out to be profitable. The current scenario of the packaging industry has called for measures to enhance productivity. This, coupled with an increasing competition and a high demand, defines the importance of a corrugated squaring and strapping system, which has plenty to offer if one wishes to gain an upper hand in the market.

case erector machine

Rising Demand of Robotic Case Erectors in Indian Market

Introduction of robotics has revolutionized all sectors but the effect is more pronounced in industries where heavy-duty tasks comprise operations in bulk. Incorporation of robotics into automatic case erectors is a recent addition, and this change has plenty to offer in terms of efficiency.

case erector machine

The growth of robotics case erectors is primarily driven by the increase in demand of packaged products, for which projections have shown a continuation of this trend. To meet the demands, higher efficiency is needed more than ever. The robotic case erectors are available in different configurations where it is possible to assemble 10-30 boxes per minute depending on the model. This has enhanced the efficiency of secondary packaging operations. Furthermore, labour efficiency has increased with the possibility of a high degree of automation. This has reduced the labour requirement and even eliminated the troublesome scenarios of workers getting strained from repetitive movements.


Another factor adding to the increased demand of robotic case erectors is an emphasis on paper-based packaging material as a means for environment-friendly commerce. Cardboard boxes in today’s scenario are indispensable, as they are cheap and offer a green alternative. This has necessitated most industries to adopt practices that would keep them at par with their competitors. The arrival of this technology has also accentuated benefits that were not so
obvious earlier. One of these benefits is the removal of regular maintenance operations. The automated case erectors, despite their numerous merits, require regular maintenance and scheduled servicing. Such tasks are not much needed in a robotic case erector, thus making it a more preferable choice.


Case erectors that are equipped with robotic arms have convenient designs that have now been perfected to manoeuvre even small-sized boxes, which otherwise seems like a challenging task, as more meticulous movements are required to do so. It is also easy to operate them, as the equipment comes with a detailed manual and a highly qualified customer support team that can guide one through every step. The operation is rather simple, so that even the ones who are not tech-savvy find it easy to work with.


All in all, the benefits of robotic case erectors are multi-faceted and their market demand has surged in recent times. The only factor that hampers the graph of this equipment is the high initial investment, which may be a deciding factor for small businesses. However, there is no denying the fact that this technology is here to stay because of its unparalleled advantages.

robotic pallet stretch wrapping machine

Robotic Stretch-Wrapping Machines

The best method of securing goods in transit is by using a stretch wrap for packages, which limit their movement and thereby, avoiding any potential damage. Despite its well-established advantages, the task of stretch wrapping is laborious and is known to occupy significant labour and time of the packaging operation. The invention of robotic stretch-wrapping machines has presented itself as a solution to this issue.

robotic pallet stretch wrapping machine

A robotic stretch-wrapping machine has different models, each one approaches the stretch wrapping operation differently. There is a turntable robot which revolves around a package in order to wrap it with a film. The wrapping assembly is mounted on a vertical bar and allows the up and down movement to wrap the packages that are tall. Another model has a platform where the package is placed. While the entire wrapping assembly is stationary, the platform rotates and allows the package to be wrapped. A vertical movement is also possible in this design.


The foremost benefit of a robotic stretch-wrapping machine is the ability to perform the entire operation in a considerably short time. With a rotational speed of 90 rpm, these machines can wrap about 25 packages in an hour. There are customization options to adjust the speed as per the need. These battery-operated roots can run for 6-8 hours for a stretch.


Besides saving labour costs, robotic stretch-wrapping machines are battery-powered and come with wheels, which saves the trouble of bringing the product that needs to be wrapped, to the machine. Instead, because they are portable, they can be carried around the warehouse for wrapping. These machines also provide considerable saving of funds on the film. In manual operations, films cannot be sufficiently stretched to thrice their length, but with robotic machines, this operation is a piece of cake. As no operator is required to accompany the equipment, workers are spared a range of injuries and muscle strain that may arise while performing such a task.


The operation of a robotic stretch-wrapping machine is smooth and once the installation is done, it does not involve too many technicalities. Although the initial cost of a robotic stretch-wrapping machine is quite high, the benefits reaped over the course of time are far more than the capital investment. The manufacturers usually provide adequate guidance and services, in case the need for troubleshooting arises. A range of nuts, bolts, bearings, etc. are mostly provided along with the machine, which can be replaced from time to time for maintenance purposes.


A robotic stretch-wrapping machine, due to its many benefits, is a sagacious investment, especially in an era when packaging businesses have seen a boom and are expected to continue flourishing in the years to come.

steel strapping hand tools

Purpose of Steel Strapping Hand Tools

For the longest time now, the packaging industry has relied upon hand tools to pack and secure goods for shipping. The advent of automatic machines has not fully replaced the application of these tools, as they can still be used for specific purposes. Being portable, they provide more flexibility during operations and thus, are popular in the industry.


Among hand tools, some are specifically designed to fasten heavy loads containing large machinery, heavy metallic structures etc. These are called steel strapping hand tools that utilize a steel strap, which is otherwise difficult to work with. Although plastic straps are a preferable choice, steel straps have their own usability, especially for companies that regularly deal with heavy-duty shipping. It is essential for such kinds of shipment to be secured with a stronger strap, and this is the reason why steel strapping hand tools are used in many industries.


Steel strapping tools, such as tensioners, sealers and cutters, perform a single operation. Three different tools are used to accomplish the tasks of tensioning, sealing and cutting. Another option is to purchase a multi-purpose tool that performs all the three functions in one go. These are collectively called manual tools, which are great for time efficiency. They provide flexible movement to the operation, as they can be carried anywhere to perform the packaging operation. However, the operators need to be well-trained in using these, as there are chances of injury, especially while working with steel straps, which have sharp edges.


On the contrary, pneumatic steel strapping tools have less flexibility but are more convenient to use. These air-operated tools are also safer to work with. A business may invest into either one of the above steel strapping hand tools, depending upon the nature of its goods.

pallet stretch wrapping machine

Difference Between Stretch Wrapping And Shrink Wrapping

Packaging industry relies upon wrapping as a means of securing goods on pallets for transport. However, wrapping may have different implications depending upon the products to be shipped. In general, there are two types of wrapping operations, namely stretch wrapping and shrink wrapping. Each operation differs in terms of application, purpose and equipment.


A stretch wrap is made of polyethylene, while a stretch wrap is made of polyolefin, which is a specific type of polythene. A stretch wrap is tightly wrapped around palleted goods, in a way that the film is stretched by 200-300% of its original length. Once it is wrapped, it tends to regain its original shape, due to which it holds the objects tightly. In contrast, a shrink film is wrapped loosely around the products following which heat is applied to the film. This results in shrinkage of the film, causing the product to be securely wrapped.


These processes also require different types of equipment. For stretch wrapping, there are hand tools and manual, semi-automatic and fully automatic machines that perform varying degrees of this operation. On the other hand, shrink wrapping machines require a film and a heat gun to accomplish wrapping. For more automation, heat tunnels can also be installed.


Apart from this, the purpose of wrapping is also different for stretch and shrink wrapping. Stretch wrapping is usually done for bundling small articles together for transit, while shrink wrapping is more suitable for packing individual food, pharmaceutical and cosmetic products. It is the better option when the objective is to put products on display. It is important to understand that each type of film used is specific to its purpose. A shrink film does not have the ability to stretch beyond its original length, while a stretch film cannot heat treated to achieve contraction.

edge carton sealing machine

Advantages of Edge Carton Sealing Machine

Every other operation for secure packaging is automated today, right from carton erecting to sealing. The last step before shifting the boxes in the transit vehicle, is the sealing of boxes using an industrial grade tape. This operation ensures the carton boxes would not open or get damaged during the transit.

A sealed packaging is likely to win a customer’s trust, as customers are more likely to invest in a company that caters to their demand of a secure delivery. This otherwise laborious task is performed using an edge carton sealing machine.

There are various reasons which prove the significance of installing an edge sealing machine. especially if you are in the packaging business.


Labour Cost Saving


Sealing the carton boxes manually can be time-consuming. A box needs to be maneuvered in certain ways, which can be challenging if the contents are too heavy. Even for lightweight boxes, this operation slows down the process of packaging. High-volume businesses direct a considerable amount of labour into sealing, but with an automated machine, this operation is completed within seconds.


Efficient Use of Material


Manual sealing is not as effective as the one performed by an edge carton sealing machine. When done manually, sealing requires more tape to ensure an operation is effectively performed. On the other hand, edge-sealing machines can tape the edges using a limited amount of material which is more secure. Efficient use of the material translates well for a business, as there is significant input going into the purchase of industrial tape.


Higher Output


It goes without saying that automation is aimed at improving productivity. Due to an increase in digital platforms, packaging businesses have seen a boost in competition. This only pushes companies towards getting a competitive advantage. The most important method of doing so entails deploying automatic machines. An edge carton sealing machine speeds up the process of packaging, giving the business an opportunity to handle high-volume operations.

Product Safety


As the goal is to deliver products safely to the clients, replacing the manual operation with an edge carton sealing machine is only a logical step. The safety aspect not only plays well for the customers, but it also benefits a business, as transit failures would also affect the reputation of a company. An edge carton sealing machine ensures the boxes are taped well enough to withstand any transit pressure.

strapping tool battery powered

PET Straps or Steel Straps

When it comes to strapping, straps are made of various materials and they consist of different configurations. The most commonly used straps are steel and plastic straps, which are also known as PET straps. While steel straps provide an advantage when it comes to securing the heaviest of loads, PET straps are proven to provide more benefits in the packaging industry. Here are a few reasons as to why using PET straps over steel straps is a better idea.

Cost Logistics
Steel straps are more expensive than PET straps, which adds to the overall cost saving. It is estimated that using PET straps can save up to 30% or more on the input cost. Another benefit offered by PET straps is that it offers more strap per roll.


Safety
When it comes to steel straps, there is an issue with the weight of the roll. A steel strap is considerably heavier than PET straps, which makes it harder to work with. It also has sharp edges which lead to worker injuries. Sharp edges are also capable of damaging packaged goods if tensioned very tightly. A PET strap, on the contrary, is lightweight and much easier to work with. Workers do not need to wear safety equipment while handling a PET strap.

Durability
Steel straps are known to have lesser durability, as they are prone to corrosion, especially when used in acid or alkali-based industry conditions. A PET strap is a better option in extreme conditions. They are also relatively more resistant to UV radiations.

Versatility
Steel straps, although sturdier, may also be brittle, especially when acted upon by a sudden force. They can break if the transport vehicle comes to a sudden stop, or if it passes over a speed bump abruptly. A PET strap has some degree of elasticity to accommodate such situations, thus making it more suitable for strapping in general. PET straps also have some retention power, which makes them a preferred choice.

Environmentally Safe
The manufacturing process for steel straps is way more tedious and energy-consuming, which is part of the reason why they are more expensive. In comparison, PET straps are easily manufactured and they can be easily recycled, which is a big advantage, given the present state of affairs with regards to our environmental concerns.